Components
NGPD0002
FRONT PROPELLER SHAFT
NGPD0002S01
APD028
GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
PROPELLER SHAFT
Components
PD-5
REAR PROPELLER SHAFT
NGPD0002S02
APD029
WPD017
PROPELLER SHAFT
Components (Cont’d)
PD-6
SPD356A
On-vehicle Service
PROPELLER SHAFT VIBRATION
NGPD0003
If vibration is present at high speed, inspect propeller shaft runout
first.
1. Raise rear end of vehicle until wheels are clear of the ground.
2. Measure propeller shaft runout at several points along propel-
ler shaft by rotating final drive companion flange with hands.
Runout limit: 0.6 mm (0.024 in)
3. If runout exceeds specifications, disconnect propeller shaft at
final drive companion flange; then rotate companion flange
180 degrees and reconnect propeller shaft.
4. Check runout again. If runout still exceeds specifications,
replace propeller shaft assembly.
5. Perform road test.
APPEARANCE CHECKING
NGPD0004
¼ Inspect propeller shaft tube surface for dents or cracks.
If damaged, replace propeller shaft assembly.
¼ If center bearing is noisy or damaged, replace center bearing.
SPD103
Removal and Installation
NGPD0005
1) Put match marks on flanges and separate propeller shaft from
final drive.
SPD359
2) Remove propeller shaft.
Insert plug into rear oil seal after removing rear propeller
shaft.
SPD106
Inspection
NGPD0006
¼ Inspect propeller shaft runout. If runout exceeds specifications,
replace propeller shaft assembly.
Runout limit: 0.6 mm (0.024 in)
GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
PROPELLER SHAFT
On-vehicle Service
PD-7
SPD874
¼ If the play exceeds specifications, replace propeller shaft
assembly.
Journal axial play:
0.02 mm (0.0008 in) or less
SPD109
Disassembly
NGPD0007
CENTER BEARING
NGPD0007S01
1. Put match marks on flanges, and separate 2nd tube from 1st
tube.
SPD110
2. Put match marks on the flange and shaft.
SPD170A
3. Remove locking nut with Tool.
Tool number:
KV38108300 (J44195)
4. Remove companion flange with puller.
SPD475A
5. Remove center bearing with Tool and press.
Tool number: ST30031000 (J22912-01)
PROPELLER SHAFT
Inspection (Cont’d)
PD-8
SPD128
JOURNAL
NGPD0007S02
1. Put match marks on shaft and flange or yoke.
APD011
2. Remove snap ring.
SPD732
3. Remove pushed out journal bearing by lightly tapping yoke
with a hammer, taking care not to damage journal and yoke
hole.
SPD131
4. Remove bearing at opposite side in above operation.
Put marks on disassembled parts so that they can be rein-
stalled in their original positions from which they were
removed.
SPD114
Assembly
NGPD0008
CENTER BEARING
NGPD0008S01
¼ When installing center bearing, position the “F” mark on cen-
ter bearing toward front of vehicle.
¼ Apply a coat of multi-purpose lithium grease containing
molybdenum disulfide to the end face of the center bear-
ing and both sides of the washer.
GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
PROPELLER SHAFT
Disassembly (Cont’d)
PD-9
SPD117
¼ Stake the nut. Always use new one.
¼ Align match marks when assembling tubes.
SPD133
JOURNAL
NGPD0008S02
1. Assemble journal bearing. Apply recommended multi-purpose
grease on bearing inner surface.
When assembling, be careful that needle bearing does not fall
down.
APD012
2. Install new snap rings.
SPD732
3. Adjust thrust clearance between bearing and snap ring to zero
by tapping yoke.
SPD874
4. Check to see that journal moves smoothly and check for axial
play.
Axial play: 0.02 mm (0.0008 in) or less
PROPELLER SHAFT
Assembly (Cont’d)
PD-10
Service Data and Specifications (SDS)
GENERAL SPECIFICATIONS
=NGPD0009
2WD Model
NGPD0009S01
Enigne KA24DE VG33E
Transmission M/T M/T A/T
Propeller shaft model 3S1310
Number of joints 3
Coupling method with transmission Sleeve type
Type of journal bearings Solid type (disassembly type)
Distance between yokes mm (in) 71 (2.80) 80 (3.15)
Shaft length (Spider to spi-
der) mm (in)
1st 637 (25.08) 665 (26.18) 570 (22.44)
2nd 683 (26.89) 675.5(26.59)
Shaft outer diameter mm
(in)
1st 63.5 (2.50)
2nd 63.5 (2.50)
4WD Model
NGPD0009S02
Location Front Rear
Propeller shaft model 2F1310 2S1310
Number of joints 22
Coupling method with transmission Flange type Sleeve type
Type of journal bearings Solid type (disassembly type)
Distance between yokes mm (in) 71 (2.80) 80 (3.15)
Shaft length (Spider to spider) mm (in) 522 (20.6) 948.3 (37.3)
Shaft outer diameter mm (in) 50.8 (2.0) 76.2 (3.0)
SERVICE DATA
NGPD0010
Unit: mm (in)
Propeller shaft runout limit 0.6 (0.024)
Journal axial play 0.02 (0.0008) or less
GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
PROPELLER SHAFT
Service Data and Specifications (SDS)
PD-11
Preparation
SPECIAL SERVICE TOOLS
NGPD0013
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name
Description
ST3127S000
(See J25765-A)
Preload gauge
1 GG91030000
(J25765)
Torque wrench
2 HT62940000
( — )
Socket adapter
3 HT62900000
( — )
Socket adapter
NT124
Measuring pinion bearing preload and total preload
KV38100800
(J34310, J25604-01)
Differential attachment
NT119
Mounting final drive
(To use, make a new hole.)
a: 152 mm (5.98 in)
KV38108300
(J44195)
Companion flange
wrench
NT771
Removing and installing propeller shaft lock nut,
and drive pinion lock nut
ST3090S000
( — )
Drive pinion rear inner
race puller set
1 ST30031000
(J22912-01)
Puller
2 ST30901000
(J26010-01)
Base
NT527
Removing and installing drive pinion rear inner
cone
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35 mm (1.38 in) dia.
ST3306S001
Differential side bearing
puller set
1 ST33051001
(J22888-20)
Body
2 ST33061000
(J8107-2)
Adapter
NT072
Removing and installing differential side bearing
inner cone
a: 28.5 mm (1.122 in) dia.
b: 38 mm (1.50 in) dia.
KV38100300
(J25523)
Differential side bearing
drift
NT085
Installing side bearing inner cone
a: 54 mm (2.13 in) dia.
b: 46 mm (1.81 in) dia.
c: 32 mm (1.26 in) dia.
FRONT FINAL DRIVE
R200A
Preparation
PD-12
Tool number
(Kent-Moore No.)
Tool name
Description
KV38100600
(J25267)
Side bearing spacer
drift
NT528
Installing side bearing spacer
a: 8 mm (0.31 in)
b: R42.5 mm (1.673 in)
ST30611000
(J25742-1)
Drift
NT090
Installing pinion rear bearing outer race
(Use with ST30621000 or ST30613000)
ST30621000
(J25742-5)
Drift
NT073
Installing pinion rear bearing outer race
(Use with ST30611000)
a: 79 mm (3.11 in) dia.
b: 59 mm (2.32 in) dia.
ST30613000
(J25742-3)
Drift
NT073
Installing pinion front bearing outer race
(Use with ST30611000)
a: 72 mm (2.83 in) dia.
b: 48 mm (1.89 in) dia.
KV38100500
(J25273)
Gear carrier front oil
seal drift
NT115
Installing front oil seal
a: 85 mm (3.35 in) dia.
b: 60 mm (2.36 in) dia.
KV38100200
(J26233)
Gear carrier side oil
seal drift
NT120
Installing side oil seal
(J34309)
Differential shim selec-
tor
NT134
Adjusting bearing pre-load and gear height
(J25269-4)
Side bearing discs
(2 Req’d)
NT136
Selecting pinion height adjusting washer
GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
FRONT FINAL DRIVE
R200A
Preparation (Cont’d)
PD-13
Tool number
(Kent-Moore No.)
Tool name
Description
(J8129)
Spring gauge
NT127
Measuring carrier turning torque
Noise, Vibration and Harshness (NVH)
Troubleshooting
NGPD0050
Refer to “NVH TROUBLESHOOTING CHART”, PD-4.
SPD476A
On-vehicle Service
FRONT OIL SEAL REPLACEMENT
NGPD0014
(Front final drive: Model R200A)
1. Remove front propeller shaft.
2. Loosen drive pinion nut.
Tool number: KV38108300 (J44195)
SPD734
3. Remove companion flange.
SPD735
4. Remove front oil seal.
FRONT FINAL DRIVE
R200A
Preparation (Cont’d)
PD-14
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